Assessor Resource

MEA411
Remove surface coatings from aircraft or aircraft components

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency requires application of skills and knowledge relating to preparation and masking of aircraft and aircraft components for coating removal and the removal of coatings using chemical and mechanical methods during scheduled or unscheduled maintenance working either individually or as part of a team.

No licensing requirements apply to this unit at the time of publication, but compliance with legislation and regulations governing handling and disposal of hazardous materials are included in the unit.

The unit is used in workplaces that operate under the airworthiness regulatory systems of the Australian Defence Force (ADF) and the Civil Aviation safety Authority (CASA).

Applications include fixed and rotary wing aircraft and aircraft components.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Identify the appropriate coating removal method

1.1

The coating removal task is identified from maintenance documentation and enterprise procedures

1.2

Enterprise procedures and maintenance publications are used to identify materials and tools to be used for coating removal

1.3

Aircraft or component identification is matched with relevant maintenance documentation

2.

Prepare for coating removal

2.1

Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function

2.2

Materials and tools required for coating removal are assembled

2.3

Appropriate preparation for access to the aircraft is undertaken

2.4

Masking requirements are determined using enterprise procedures and maintenance publications

2.5

Masking is applied to relevant areas and sensitive components

2.6

Environmental requirements are observed during the coating removal process

3.

Remove coating

3.1

Chemical strippers are applied in accordance with relevant procedures

3.2

Mechanical coating removal is performed in accordance with enterprise procedures and maintenance manuals

3.3

Surfaces are cleaned of all chemical residue and mechanical media in accordance with enterprise procedures and maintenance manuals

3.4

Masking materials are removed and final cleaning of surfaces is performed

4.

Clean up work area and maintain equipment

4.1

Material that can be reused is collected and correctly stored

4.2

Waste material is removed and disposed of or stored in accordance with legislative, regulatory and enterprise procedures

4.3

Equipment is cleaned in accordance with enterprise procedures or manufacturer’s instructions

4.4

Equipment is checked for serviceability and unserviceable items are dealt with in accordance with enterprise procedures

4.5

Tools are cleaned and maintained in accordance with enterprise procedures

4.6

Work area is cleaned and inspected for serviceable condition

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying WHS procedures relating to coating removal, including the selection and correct use of PPE

selecting and applying masking and barrier materials

selecting and using chemical strippers

using MSDS

selecting and using applicable mechanical coating removal methods

cleaning of surfaces following coating removal

correctly disposing of waste materials

cleaning and maintenance of equipment and tools.

It is essential that system testing procedures, cleanliness requirements and safety precautions, including the correct use of PPE, and application of environmental protection procedures are fully observed, understood and complied with. Ability to interpret coating removal procedures and apply them in practice is critical.

Evidence of transferability of skills and knowledge related to coating removal is essential. This is to be demonstrated through application of chemical and mechanical coating removal processes across a range of aircraft and component tasks.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

relevant enterprise procedures and maintenance publications

WHS procedures relating to the removal of aerospace coatings, including PPE and fume extraction

how to obtain MSDS

types of chemicals used for coating removal and methods of application

mechanical methods that can be used for coating removal

types of masking and barrier materials

cleaning methods following coating removal

environmental legislation and regulations relating to the storage, use and disposal of hazardous materials.

Competency should be assessed in the workplace or simulated workplace using materials, tools and equipment specified in the maintenance manuals and applicable procedures. It is also expected that general and special-purpose tools and ground support equipment would be used where appropriate.

The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on the range of coating removal tasks that are applicable to the enter[prise.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1.

Identify the appropriate coating removal method

1.1

The coating removal task is identified from maintenance documentation and enterprise procedures

1.2

Enterprise procedures and maintenance publications are used to identify materials and tools to be used for coating removal

1.3

Aircraft or component identification is matched with relevant maintenance documentation

2.

Prepare for coating removal

2.1

Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function

2.2

Materials and tools required for coating removal are assembled

2.3

Appropriate preparation for access to the aircraft is undertaken

2.4

Masking requirements are determined using enterprise procedures and maintenance publications

2.5

Masking is applied to relevant areas and sensitive components

2.6

Environmental requirements are observed during the coating removal process

3.

Remove coating

3.1

Chemical strippers are applied in accordance with relevant procedures

3.2

Mechanical coating removal is performed in accordance with enterprise procedures and maintenance manuals

3.3

Surfaces are cleaned of all chemical residue and mechanical media in accordance with enterprise procedures and maintenance manuals

3.4

Masking materials are removed and final cleaning of surfaces is performed

4.

Clean up work area and maintain equipment

4.1

Material that can be reused is collected and correctly stored

4.2

Waste material is removed and disposed of or stored in accordance with legislative, regulatory and enterprise procedures

4.3

Equipment is cleaned in accordance with enterprise procedures or manufacturer’s instructions

4.4

Equipment is checked for serviceability and unserviceable items are dealt with in accordance with enterprise procedures

4.5

Tools are cleaned and maintained in accordance with enterprise procedures

4.6

Work area is cleaned and inspected for serviceable condition

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Procedures and requirements include:

Industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

WHS requirements are identified from relevant:

Commonwealth/state/territory WHS legislation, regulations and codes

Procedures manuals

Safety manuals

Work instructions

Maintenance organisation manuals

Material safety data sheets (MSDS)

Defence regulations and instructions

Standing instructions

Materials and tools include:

Masking tapes and barrier materials

Chemicals

Abrasives

Grinders

Scrapers

Paint stripper application pumps

Blasting equipment

Cleaning material

Environmental requirements relate to:

Noise

Dust

Fume extraction

Clean-up management

Legislative, regulatory and enterprise procedures include:

Commonwealth/state/territory environmental legislation, regulations and codes for the storage and disposal of hazardous and toxic materials

MSDS

Maintenance organisation manuals

Procedures manuals

Work instructions

Relevant Defence regulations and instructions

Standing instructions

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria under the specified conditions of assessment, and must include:

applying WHS procedures relating to coating removal, including the selection and correct use of PPE

selecting and applying masking and barrier materials

selecting and using chemical strippers

using MSDS

selecting and using applicable mechanical coating removal methods

cleaning of surfaces following coating removal

correctly disposing of waste materials

cleaning and maintenance of equipment and tools.

It is essential that system testing procedures, cleanliness requirements and safety precautions, including the correct use of PPE, and application of environmental protection procedures are fully observed, understood and complied with. Ability to interpret coating removal procedures and apply them in practice is critical.

Evidence of transferability of skills and knowledge related to coating removal is essential. This is to be demonstrated through application of chemical and mechanical coating removal processes across a range of aircraft and component tasks.

Evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements and performance criteria and include knowledge of:

relevant enterprise procedures and maintenance publications

WHS procedures relating to the removal of aerospace coatings, including PPE and fume extraction

how to obtain MSDS

types of chemicals used for coating removal and methods of application

mechanical methods that can be used for coating removal

types of masking and barrier materials

cleaning methods following coating removal

environmental legislation and regulations relating to the storage, use and disposal of hazardous materials.

Competency should be assessed in the workplace or simulated workplace using materials, tools and equipment specified in the maintenance manuals and applicable procedures. It is also expected that general and special-purpose tools and ground support equipment would be used where appropriate.

The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

The following conditions of assessment represent the requirements of the Regulators (ADF and CASA) and maintenance stakeholders and must be rigorously observed.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements and performance criteria of the unit of competency are being achieved under routine supervision on the range of coating removal tasks that are applicable to the enter[prise.

This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide (for details refer to the Companion Volume Assessment Guidelines).

Assessors must satisfy the requirements of the National Vocational Education and Training Regulator (Australian Skills Quality Authority, or its successors).

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
The coating removal task is identified from maintenance documentation and enterprise procedures 
Enterprise procedures and maintenance publications are used to identify materials and tools to be used for coating removal 
Aircraft or component identification is matched with relevant maintenance documentation 
Work health and safety (WHS) requirements are identified and complied with and personal protective equipment (PPE) is checked for correct fit and function 
Materials and tools required for coating removal are assembled 
Appropriate preparation for access to the aircraft is undertaken 
Masking requirements are determined using enterprise procedures and maintenance publications 
Masking is applied to relevant areas and sensitive components 
Environmental requirements are observed during the coating removal process 
Chemical strippers are applied in accordance with relevant procedures 
Mechanical coating removal is performed in accordance with enterprise procedures and maintenance manuals 
Surfaces are cleaned of all chemical residue and mechanical media in accordance with enterprise procedures and maintenance manuals 
Masking materials are removed and final cleaning of surfaces is performed 
Material that can be reused is collected and correctly stored 
Waste material is removed and disposed of or stored in accordance with legislative, regulatory and enterprise procedures 
Equipment is cleaned in accordance with enterprise procedures or manufacturer’s instructions 
Equipment is checked for serviceability and unserviceable items are dealt with in accordance with enterprise procedures 
Tools are cleaned and maintained in accordance with enterprise procedures 
Work area is cleaned and inspected for serviceable condition 

Forms

Assessment Cover Sheet

MEA411 - Remove surface coatings from aircraft or aircraft components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEA411 - Remove surface coatings from aircraft or aircraft components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: